From 64b9d11ee6ae38c1f4463d3e64486a1b95fc5d6c Mon Sep 17 00:00:00 2001
From: enricobuehler <buehler@unom.io>
Date: Sat, 11 Jul 2026 11:35:08 +0200
Subject: [PATCH] fix(ci/windows): reclaim runner disk before building
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A full Windows CI pass writes ~50 GB of cargo target output into the shared
C:\t (x64) / C:\t-a64 (arm64) scratch dirs on the intentionally-small (100 GB)
windows-amd64 runner. Left to accumulate across runs, that overflowed the disk
and every build died with "no space on device" (os error 112) — bytemuck_derive,
cc, bindgen, windows, tracing-subscriber, fs4 all failing mid-compile, taking
down pf-vdisplay/host builds.

ensure-windows-toolchain.ps1 already runs first in every Windows job, so reclaim
disk there before provisioning/building: call the runner-baked reclaimer
(unom/infra installs C:\Users\Public\act-runner\clean-runner-disk.ps1 + a
scheduled task) in threshold mode so THIS job starts with headroom regardless of
when that task last ran, and keep incremental caches warm when there's room. A
small inline fallback covers a runner not yet re-baked with the reclaimer. The
whole step is best-effort — a cleanup hiccup never fails the build.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
---
 scripts/ci/ensure-windows-toolchain.ps1 | 28 +++++++++++++++++++++++++
 1 file changed, 28 insertions(+)

diff --git a/scripts/ci/ensure-windows-toolchain.ps1 b/scripts/ci/ensure-windows-toolchain.ps1
index 8146182d..7c20ecca 100644
--- a/scripts/ci/ensure-windows-toolchain.ps1
+++ b/scripts/ci/ensure-windows-toolchain.ps1
@@ -16,6 +16,34 @@ trap {
   exit 1
 }
 
+# --- reclaim disk before building -----------------------------------------------------------------
+# The windows-amd64 runner's system volume is intentionally small (100 GB) and a full Windows CI pass
+# writes ~50 GB of cargo target output into C:\t (x64) / C:\t-a64 (arm64). Left to accumulate across
+# runs that overflows the disk and the build dies with "no space on device" (os error 112) - exactly
+# what took the Windows host build down. The runner bakes in a reclaimer + a scheduled task that keeps
+# an idle box lean (unom/infra's setup-gitea-runner-base.ps1 ->
+# C:\Users\Public\act-runner\clean-runner-disk.ps1); call it here too so THIS job starts with headroom
+# regardless of when that task last ran. Threshold mode (no -Force): it only prunes when actually low,
+# so incremental-compile caches survive when there's room. Best-effort - a cleanup hiccup must never
+# fail the build.
+$reclaimer = 'C:\Users\Public\act-runner\clean-runner-disk.ps1'
+try {
+  if (Test-Path $reclaimer) {
+    & powershell.exe -NoProfile -ExecutionPolicy Bypass -File $reclaimer
+  }
+  else {
+    # Fallback for a runner not yet re-baked with the infra reclaimer: prune the big target dirs when low.
+    $freeGb = [math]::Round((Get-PSDrive C).Free / 1GB, 1)
+    Write-Host "[ensure-toolchain] clean-runner-disk.ps1 absent; C: free ${freeGb} GB"
+    if ($freeGb -lt 35) {
+      foreach ($d in 'C:\t', 'C:\t-a64') {
+        if (Test-Path $d) { Write-Host "  reclaiming $d"; Remove-Item $d -Recurse -Force -ErrorAction SilentlyContinue }
+      }
+    }
+  }
+}
+catch { Write-Warning "disk reclaim step failed (non-fatal): $_" }
+
 $ciDir = $PSScriptRoot
 & "$ciDir\provision-windows-wdk.ps1"
 & "$ciDir\provision-windows-punktfunk-extras.ps1"